The Bernal Difference
Bernal specializes in Custom Purpose-built Rotary Systems designed specifically for your application. Our unique skill set of advanced rotary die and die module manufacturing, automation, and component integration enables us to build the ideal rotary equipment solution. Our portfolio of standard rotary systems designs also allows us to configure technical solutions while minimizing cost. We design and build rotary systems with your product in mind. When you contact Bernal, we determine precisely what we need to do to achieve the goals you’ve set and work with you to deliver a customized rotary equipment solution.
Whether you produce medical products, paperboard packaging, automotive parts, aseptic and liquid packaging, lead-acid batteries, snack foods, or any other general consumer products, consult with Bernal.
Battery Manufacturing Systems
We at Bernal have the experience and expertise necessary to create truly world-class rotary dies and rotary die machines to serve the precise demands of the battery manufacturing industry. Below are just a few areas where Bernal Rotary excels in this particular arena:
- Heat Seal/ Laminating
- Vacuum Transfer
- Rotary Die Cutting/Scoring
- Consistent Repeatability
- Single Source
- Innovative Solutions
We design and manufacture purpose-built pharmaceutical grade rotary systems to meet your exacting specifications. Our web-fed rotary equipment is tailored to meet your specific standards and facility. To give you an idea of our capabilities, the Bernal high-speed Finger Bandage Machine can produce 3000 three-quarter-inch bandages per minute and our Alcohol Swab Machine is capable of 4080 filled and sealed pouches a minute.
Bernal designs and manufactures custom food grade rotary systems to your specifications including sheeting, die cutting, forming, moulding, or embossing and/or conveying to your next process.
Our line of rotary dies in combination with our advanced product and packaging automation equipment offer an efficient solution to a wide variety of applications. We design and manufacture some of the highest-speed equipment solutions available on the market, capable of handling continuous motion/non-stop operation.
- Die Cutting
- Ultrasonic Sealing
- Heat Sealing
Bernal’s Revolutionary Coffee & Tea Bag Converting System This rotary converting system takes preprinted composite foil lamination and registers, wraps, and seals a Tea Bag inside a pouch and cuts it off creating a single Tea or Coffee Bag. This maintains...read more